What Is an Immersion Washer?
Immersion washers are industrial parts cleaning machines that remove manufacturing dirt and debris by submerging parts in a cleaning solution. This process — also known as dip tank parts washing — exposes the entirety of the component to the detergent mixture and is especially effective for degreasing. Immersion washers are more energy-efficient than their parts-washing cousins, making them a cost-effective choice for many applications. Many prefer this method for large parts as well as smaller components containing odd-shaped grooves, holes and blind spots.
How Does an Immersion Washer Work?
While the exact specifications differ among immersion washer equipment types, the machinery typically includes a large washing tank —or series of tanks — that churns the cleaning solution. Parts then take a dip, usually in a basket, and follow one or more of the steps below:
- Soak: The least vigorous and most cost-friendly method of parts washing, soaking is suitable for easy-to-clean parts and those that will continue to another washing step. Pre-wash soaks are common, and the length of the soaking period varies.
- Agitation: Most commercially available immersion washers today rely on lift platform agitation and/or turbo agitation. In the former method, a platform raises the components through the water in an up-and-down motion to scrub and clean the parts. Turbo agitation uses a pump to circulate the cleaning solution around the parts continuously. Combining both methods produces superior results, and agitation makes reaching all the nooks and crannies easier.
- Submerged nozzles: Some models offer optional underwater jets to improve cleaning solution circulation, similar to a hot tub.
- Ultrasonic capability: This feature is available on different machines for industries requiring the extra cleanliness ultrasonic waves supply.
- Heat: High water temperatures are advantageous with environmentally friendly water-based cleaners that work better with heat.
Applications for Immersion Washers
Typical immersion washer equipment applications include:
- Aviation and aerospace manufacturing: The high-quality degreasing results ensure clean and coating-prepared parts that meet strict regulations.
- Medical implement fabrication: Superior residue removal and available ultrasonic options offer top-notch component cleanliness.
- General manufacturing: Immersion washers assure total cleanliness even for cylinders, tubes and other odd-shaped parts.
Contact Our Team of Experts
When you need local guidance, expertise and support, count on the professionals at New England Sales. We’ve been helping manufacturing and aerospace businesses design their custom parts cleaning and degreasing equipment solutions for over 30 years. Call us at 781-826-8855 or contact a specialist today to schedule an on-site visit so we can make the best recommendations for your specific applications and processes.